Sewing From Scratch: Construction Techniques for Clothes That Actually Fit
Section 10 of 18

How to Sew Zippers, Buttons, and Snaps

Closures — Zippers, Buttons, and Snaps

A closure is any mechanism that allows you to get into and out of a garment. Closures are one of those places where beginner sewists most often feel intimidated — zippers especially have this reputation for difficulty that's not entirely unfounded, though it's definitely exaggerated. Let's pull back the curtain on how they actually work.

How Zippers Work and the Types You'll Use

A zipper consists of a slider mounted on two rows of interlocking teeth. The slider has a Y-shaped channel that forces the teeth together when you pull in one direction and separates them when you reverse. Simple concept. Finicky execution.

Here's why zippers feel so temperamental: understanding the actual mechanics helps. When you pull the slider upward, a wedge-shaped insert inside pushes the two rows of teeth together, interlocking them. Pull down, and that same wedge separates them again. The zipper works because those teeth are manufactured with incredible precision — any deviation (bent teeth, pulling the slider at an angle, fabric caught in the mechanism) breaks the whole dance. Jammed zipper? The mechanism itself is fine; it's the execution that got fragile. That's the whole story.

The zippers you'll encounter most in garment construction:

Coil zippers: The teeth are a continuous coil of nylon rather than individual metal pieces. Lightweight, flexible, and honestly the most common type in modern garment construction. You can get them in virtually any color and length. What makes coil zippers beginner-friendly? They're forgiving. Less likely to jam than metal zippers, and the coil compresses slightly if you accidentally snag fabric in it. This is why they're the first choice for learning.

Invisible zippers: These are specially designed to disappear when closed — the teeth curl to the back and the only thing visible in the finished garment is the zipper pull. Used for elegant, clean closures in dresses, skirts, and similar pieces. The "invisible" name comes from the fact that when fully closed, the stitching line basically vanishes into the fabric fold. You'll sometimes hear them called concealed zippers; it's the same thing.

Separating zippers: These open completely at the bottom, like the zippers on jackets. Used when your garment needs to be fully opened at the front. Separating zippers have two individual sliders that can pull completely apart, making them essential for jackets, vests, and any garment where that full-length opening is intentional design.

Metal-tooth zippers: Heavier, more decorative, used in jeans, heavy bags, and as a design statement. Metal zippers are stunning but less forgiving — they jam more easily and require more finesse. Save these for projects where the aesthetic payoff justifies the extra trouble.

The Mechanics of Zipper Installation: Centered and Lapped Approaches

How you position and install your zipper affects both the finished look and how stable the closure stays over time.

Centered zipper: Conceptually the simplest. The zipper sits behind the opening so the two fabric edges meet exactly at center, covering the zipper teeth equally on both sides. From the outside, you see a symmetric seam with no overlap. You'll see this in center back dress seams, center back skirt seams.

Here's how you actually do it:

  1. Cut the opening in your garment and prepare both fabric edges (finish them if needed).
  2. Fold the opening so the two edges face each other, with the zipper lying underneath, centered.
  3. Stitch one fabric edge to one side of the zipper tape, stitching parallel to the teeth but about 1/4 inch away.
  4. Flip and stitch the second fabric edge to the other side the same way.
  5. Result: a symmetric seam visible from outside, with the zipper teeth completely hidden underneath.

Lapped zipper: One fabric edge extends over the other, covering the zipper entirely. What shows from the outside is just the topstitch on the underlap. That asymmetric flap is the traditional look you see in skirt and dress side seams. Slightly more complex to install than centered, but the payoff is cleaner, more tailored.

The key difference: instead of both edges sitting equidistant from center, one edge covers more than the other. Installing a lapped zipper in a side seam? The back seam allowance (the underlap) stays behind, and the front seam allowance (the lap) folds over it. The visible stitching line appears on the front, a single topstitch parallel to but a short distance from the garment edge.

Why choose lapped over centered? It creates a flatter closure with less bulk — particularly useful in fitted garments. That single visible stitching line also reads as intentional and professional. It's one of those hallmarks of quality construction.

Invisible zipper installation: This one needs a special invisible zipper presser foot that lets you stitch incredibly close to the coil. The technique: unroll the coil before stitching (the special foot does this for you) and sew directly alongside it. When released, the coil rolls back and your stitching disappears. The invisible zipper is actually easier than it looks once you have the right foot — the foot handles the geometry.

Buttonholes — The Technique Behind the Simple-Looking Thing

A buttonhole seems like it should be straightforward — it's just a hole, right? But a quality buttonhole requires the opening to be cleanly finished on all sides so it doesn't fray, strong enough to handle the constant stress of buttoning and unbuttoning, and precisely the right size for the button being used.

Buttonhole Size and Placement

The general rule: the button's diameter plus its thickness, plus about 1/8 inch for ease. A flat 3/4-inch button needs roughly a 7/8-inch buttonhole. A thick coat button might need a full inch even if it's only 3/4 inch across.

Why that extra space matters: when you button a garment, the button doesn't slip straight through the hole — it goes in at an angle. That 1/8 inch accounts for this angled passage and prevents the buttonhole fabric from being stretched too thin around the button. A buttonhole that's too tight stretches the fabric and weakens it over time, eventually tearing.

Button placement: Buttons go on the right front for women's garments (right side when wearing) and the left front for men's. This convention goes back centuries to when buttons were expensive and worn mostly by men; women's garments had decorative buttons on the visible side with fasteners hidden elsewhere. The centerline of your buttons and buttonholes should align with the garment's center front line. Buttonholes typically extend about 3/8 inch past the button's center toward the outer edge — this allows the button to sit fully buttoned without pulling the buttonhole at an awkward angle.

Buttonhole Construction Methods

Modern sewing machines with automatic buttonhole features handle most of the work — the machine stitches a rectangle of close zigzag stitching around the opening. You still need to mark placement precisely, use the right stabilizer (more on that in a moment), and cut the opening carefully.

The machine-made buttonhole works like this:

  1. Zigzag down one side of the buttonhole
  2. Stitch across the bottom in a dense bar tack (this prevents fraying at the end)
  3. Zigzag up the other side
  4. Stitch another bar tack at the top

This creates a complete frame of thread around the opening. The density and thread weight provide structure so the fabric edge inside the buttonhole doesn't unravel. Some machines let you adjust stitch density — a heavy coat needs denser stitches than a lightweight blouse.

Interfacing for Closures: Why It's Non-Negotiable

Here's something that beginners often skip and then regret: interfacing at every closure area. Interfacing stabilizes the fabric so buttons, buttonholes, and zipper applications don't distort, stretch, or pull out over time.

Interfacing is a material applied to the wrong side of fashion fabric to provide support and stability. For buttons and buttonholes, it prevents the fabric from stretching or pulling as the button gets pushed through the hole. Without it, the buttonhole fabric eventually distorts and the button either won't stay buttoned or pulls straight out of the fabric.

Think of interfacing as insurance. The buttonhole is a point of concentrated stress — every single button and unbutton cycle puts tension on that small area. Interfacing distributes that stress across a larger area and prevents fabric fibers from separating and stretching.

Types of Interfacing

Woven interfacing is made of cotton or cotton-blend fibers woven together, similar to regular fabric. It has a grain line and behaves predictably. Woven interfacing usually comes in two weights: lightweight for delicate fabrics and medium-weight for everyday fabrics.

Fusible vs. sew-in: Fusible interfacing has a heat-activated adhesive coating on one side. Iron it onto the wrong side of your fashion fabric and the glue melts, bonding it permanently. Sew-in interfacing has no glue — you stitch it in place. Fusible is faster; sew-in works better for fabrics that can't handle heat (some synthetics, velvets, anything where iron marks show through) or where the fusible adhesive would be visible through sheer fabric.

How to Interface for Closures

Apply interfacing before cutting buttonholes, installing zippers, or making any closure. It's far easier to interface the fabric before you create the opening.

For buttonholes: Apply a 1-inch-wide strip of interfacing centered on the buttonhole placement line on the wrong side. This gives you a stabilized "window" around the buttonhole without interfacing the entire front panel.

For zipper applications (especially in lightweight fabrics): Apply a strip of interfacing along the seam allowance on both sides of the opening, 1 to 2 inches wide depending on fabric weight. This prevents the zipper tape from pulling the fabric edge out of shape.

For button placement: A small square of interfacing (about 1 inch × 1 inch) behind each button location prevents the shank from pulling through the fabric and creating a hole larger than the button itself.

Snaps and Other Simple Closures

While buttons and zippers get most of the attention, snaps offer a quieter, faster closure for certain garments. Snaps consist of a ball half (socket) and a socket half (cup), pressed or sewn into fabric.

Snaps work well for:

  • Lightweight baby garments and infant clothing
  • Casual wear where a quiet closure matters more than visual impact
  • Overlapping plackets where the snap stays completely hidden
  • Repair situations where buttonhole fabric has deteriorated

The main limitation: snaps aren't as strong as buttons for heavy wear, and they can pop open unexpectedly if the garment gets pulled at an angle. A common workaround is combining snaps with buttons — the button does the visual work and carries some of the load, while the snap provides additional security.